Bare Copper Conductors

Plain bare hard-drawn or annealed Copper Conductor

BS 7884
IEC 60228
ASTM B1

Product Description

Plain bare hard-drawn or annealed Copper Conductor

Application

Used in overhead electrical distribution lines, grounding of electrical substations, electrical testing equipment, and various other electrical systems. Also suitable for a wide range of additional applications.

Applicable Standard

BS 7884, IEC 60228, ASTM B1, ASTM B2, ASTM B3,ASTM B8,AS/NZS 1125 or AS/NZS 1746

Construction

Technical Parameters

BS7884
ASTM Solid
ASTM Class A
ASTM Class B
AS/NZS 1125 or AS/NZS 1746
Nominal Cross
Section Area
No./Nominal Dia.
of Wire
Approx.Overall
Dia.
Approx.
Weight
Nominal DC Resistance
at 20℃
Nominal Breaking
Load
Nominal Max.
mm2 No./mm mm kg/km Ω/km Ω/km N
10 7/1.35 4.05 89.82 1.7880 1.8290 3752
14 7/1.60 4.80 126.2 1.2730 1.3030 5267
16 3/2.65 5.70 148.3 1.0820 1.1060 6194
16 7/1.70 5.10 142.4 1.1280 1.1540 5946
25 7/2.10 6.30 2173 0.7391 0.7563 9073
32 3/3.75 8.06 296.9 0.5405 0.5520 12400
32 7/2.46 738 298.2 0.5386 0.5497 12442
35 7/2.50 750 308.0 0.5215 0.5337 12860
50 7/3.00 9.00 443.5 0.3622 0.3706 18520
50 19/1.80 9.00 435.8 0.3727 0.3819 17700
70 7/3.55 10.65 621.1 0.2586 0.2646 25930
70 19/2.10 10.50 593.2 0.2738 0.2806 24090
95 19/2.50 12.50 840.7 0.1932 0.1980 34140
100 7/4.30 12.90 911.2 0.1763 0.1810 36540
120 19/2.80 14.00 1055 0.1540 0.1578 42830
125 19/2.90 14.50 1131 0.1436 0.1471 45940
150 19/3.20 16.00 1377 0.1180 0.1208 55940
150 37/2.25 15.75 1334 0.1233 0.1264 53880
185 19/3.55 1775 1695 0.09582 0.09815 68860
185 37/2.50 17.50 1647 0.09981 0.1024 66490
Size Nominal Cross
Section Area
No./Nominal Dia.
of Wire
Approximate      Overal
Dia.
Approx.
Weight
Nominal Breaking
Load
Nominal DC Resistance
at 20℃
AWG kcmils mm2 No./mm mm Kg/km kN Ω/km
6 26240 13.3 7/1.56 4.67 121.0 6.0 1.3800
4 41740 21.1 7/1.96 5.88 192.0 9.6 0.8650
2 66360 33.6 7/2.47 742 305.0 14.9 0.5440
1/0 105600 53.5 19/1.89 9.47 485.0 24.3 0.3420
2/0 133100 674 19/2.13 10.60 611.0 30.3 0.2710
4/00 211600 1072 19/2.68 13.40 972.0 47.7 0.1710
250 250000 126.7 37/2.09 14.60 1149.0 57.0 0.1440
300 300000 152.0 37/2.29 16.00 1379.0 68.4 0.1200
350 350000 1773 37/2.47 1730 1609.0 78.9 0.1030
400 400000 202.7 37/2.64 18.50 1838.0 90.2 0.0900
500 500000 253.4 37/2.95 20.70 2298.0 111.5 0.0720
600 600000 304.0 61/2.52 22.70 2758.0 135.3 0.0600
700 700000 354.7 61/2.72 24.50 3216.0 1578 0.0520
750 750000 380.0 61/2.82 25.30 3447.0 169.1 0.0480
800 800000 405.4 61/2.91 26.20 3676.0 178.4 0.0450
900 900000 456.0 61/3.09 27.80 4136.0 200.6 0.0400
1000 1000000 506.7 61/3.25 29.30 4596.0 223.0 0.0360
Size Nominal Cross
Section Area
No./Nominal Dia.
of Wire
Approx.Overall
Dia.
Approx.
Weight
Nominal Breaking
Load
Nominal DC Resistance
at 20℃
AWG kcmils mm2 No./mm mm kg/km kN Ω/km
4 41740 21.1 7/1.96 5.88 192.0 9.6 0.8650
2 66360 33.6 7/2.47 742 305.0 14.9 0.5440
1/0 105600 53.5 7/3.12 9.36 485.0 23.5 0.3420
2/0 133100 674 7/3.50 10.50 611.0 29.3 0.2710
4/0 211600 107.2 7/4.42 13.20 972.0 45.0 0.1710
250 250000 126.7 19/2.91 14.60 1149.0 56.4 0.1440
300 300000 152.0 19/3.19 16.00 1379.0 66.9 0.1200
350 350000 1773 19/3.45 17.20 1609.0 77.1 0.1030
400 400000 202.7 19/3.69 18.40 1838.0 870 0.0900
500 500000 253.4 37/2.95 20.70 2298.0 111.5 0.0720
600 600000 304.0 37/3.23 22.60 2758.0 133.8 0.0600
700 700000 354.7 61/2.72 24.50 3216.0 1578 0.0520
750 750000 380.0 61/2.82 25.30 34470 169.1 0.0480
800 800000 405.4 61/2.91 26.20 3676.0 178.4 0.0450
900 900000 456.0 61/3.09 2780 4136.0 200.6 0.0400
1000 1000000 506.7 61/3.25 29.30 4596.0 223.0 0.0360
Size Nominal Cross
Section Area
No./Nominal Dia.
of Wire
Approximate Overal
Dia.
Approx.
Weight
Nominal Breaking
Load
Nominal DC Resistance
at 20℃
AWG Cmils mm2 No./mm mm Kg/km kN Ω/km
6 26240 13.3 7/1.56 4.67 121.0 6.0 1.3800
4 41740 21.1 7/1.96 5.88 192.0 9.6 0.8650
2 66360 33.6 7/2.47 742 305.0 14.9 0.5440
1/0 105600 53.5 19/1.89 9.47 485.0 24.3 0.3420
2/0 133100 674 19/2.13 10.60 611.0 30.3 0.2710
4/0 211600 1072 19/2.68 13.40 972.0 47.7 0.1710
250 250000 126.7 37/2.09 14.60 1149.0 57.0 0.1440
300 300000 152.0 37/2.29 16.00 1379.0 68.4 0.1200
350 350000 1773 37/2.47 1730 1609.0 78.9 0.1030
400 400000 202.7 37/2.64 18.50 1838.0 90.2 0.0900
500 500000 253.4 37/2.95 20.70 2298.0 111.5 0.0720
600 600000 304.0 61/2.52 22.70 2758.0 135.3 0.0600
700 700000 354.7 61/2.72 24.50 3216.0 1578 0.0520
750 750000 380.0 61/2.82 25.30 3447.0 169.1 0.0480
800 800000 405.4 61/2.91 26.20 3676.0 178.4 0.0450
900 900000 456.0 61/3.09 27.80 4136.0 200.6 0.0400
1000 1000000 506.7 61/3.25 29.30 4596.0 223.0 0.0360
Stranding Nom.
Overall
Diam.
Cross
Section
Approx.
Weight
Calculated
Breaking Load
Final Modulus
of Elasticity
Elongation
Coef.
No./mm mm mm2 KG/KM KN MPA 10E-6/℃
7/1.00 3.0 5.5 49.3 2.32 120000 17
7/1.75 5.25 16.8 151 6.89 120000 17
7/2.00 6.0 22 197 8.89 120000 17
7/2.75 8.25 41.6 375 16.2 120000 17
19/1.75 8.75 45.7 413 18.3 118000 17
19/2.00 10.0 59.7 538 23.6 118000 17
7/3.50 10.5 67.4 607 25.4 120000 17
37/1.75 12.3 89 806 35.6 117000 17
19/2.75 13.8 113 1020 43.1 118000 17
19/3.00 15.0 134 1210 50.8 118000 17
37/2.50 17.5 182 1640 70.3 117000 17
37/2.75 19.3 220 1990 83.9 117000 17
37/3.00 21.0 262 2370 98.9 117000 17
61/2.75 24.8 362 3290 138.0 117000 17
7/3.75 11.3 77.3 696 28.8 120000 17

FAQs

What are the disadvantages of bare copper conductor?

Bare copper conductor has excellent electrical conductivity and durability, but it also has some limitations. Since it does not have an insulation layer, it requires careful installation to prevent accidental contact with other conductive materials, which may cause short circuits or safety hazards. Bare copper conductors are also more exposed to environmental factors such as moisture, chemicals, and mechanical damage. Compared with aluminum conductors, copper has a higher material cost and greater weight, which may increase transportation and installation costs in large-scale power projects.

How much is bare copper conductor worth?

The value of a bare copper conductor depends mainly on copper market prices, conductor purity, size, weight, and application requirements. Since bare copper conductors contain a high percentage of pure copper, they generally have a higher recycling value than insulated copper wires. The actual price changes with global copper market conditions and supplier factors. For industrial projects, the final cost is usually calculated based on conductor specifications, quantity, standards, and delivery requirements.

Can bare copper conductor get wet

Yes, bare copper conductor can get wet, and copper has good resistance to corrosion compared with many other metals. However, continuous exposure to moisture, salt, chemicals, or harsh environments may cause oxidation and affect long-term reliability. Bare copper conductors used in outdoor grounding systems, substations, or industrial environments should be installed according to relevant electrical standards and environmental conditions to ensure safe and stable performance.

Can I use bare copper for neutral conductor?

Bare copper conductor is generally not used as a neutral conductor in standard electrical wiring systems. Neutral conductors typically require insulation and proper identification according to electrical codes. However, bare copper conductors are widely used for grounding and bonding applications because they provide excellent electrical conductivity and reliable fault current paths. The selection of neutral conductors should always follow local electrical regulations and project requirements.

Does bare copper conductor tarnish?

Yes, bare copper conductor does tarnish when exposed to air and moisture. Copper naturally reacts with oxygen to form a thin layer of copper oxide, and in the presence of sulfur compounds, it forms copper sulfide. This tarnishing process can begin within days or weeks, resulting in a brown, dark, or greenish patina. While some sources note that this oxidation layer is only a few molecules thick and may then stop further oxidation (unlike iron rust, which continues to penetrate), it is still a concern for electrical performance. The tarnish, which can be a semiconductor, increases electrical resistance at connection points and can degrade performance over time. In critical applications, tarnished connections should be cleaned before termination.

Where is a bare copper conductor used?

Bare copper conductors are widely used in grounding, bonding, power distribution, electrical substations, telecommunications, and industrial electrical systems. They are commonly applied as grounding electrodes, grounding grids, lightning protection conductors, and equipment bonding conductors because copper provides excellent conductivity and corrosion resistance. Bare copper conductors are also used in applications where exposed conductors are allowed by electrical standards and system designs.

How much does bare copper conductor cost?

The cost of bare copper conductor depends on factors such as copper market price, conductor size, purity, weight, manufacturing standards, and order volume. Larger conductors generally have a higher total cost due to the greater amount of copper used. For bulk purchases, pricing is usually based on current copper prices plus manufacturing, packaging, and transportation costs. Customers should provide conductor specifications and project requirements to receive an accurate quotation.




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